Welcome to GRAND CAST METAL FACTORY

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Fax: 17620213
Tel: 17621971

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products

GRAND CAST - IRON CASTING

QUALITY STANDARD AND MANUFACTURING PROCESS

After the success of manufacturing iron casting products in Bahrain which  is manufactured in accordance to the British Standard for Iron Casting, the  company is expanding the operations to cater for regional and international  market.

Grand Cast is committed to produce high quality products in accordance to  international standards especially BSI Kitemark and EN 124 European  Regulation.

We utilize both Ductile Iron Casting and Grey Iron Casting in our operations,

they can be classified as follows:

Grey Cast Iron

It is considered the most common type, gray cast iron features a graphite  microstructure consisting of many small fractures. It’s called “gray cast iron”  because the presence of these small fractures creates the appearance of a  gray color.

Products Examples:

  • Manhole covers
  • Internal Combustion Engine Cylinder blocks
  • Electrical Boxes
  • Disc Brake Rotors
  • Pump Housings

Ductile Cast Iron

It is a ferrous alloy with a carbon content higher than 2% approximately,  also known as ductile cast iron, nodular cast iron, spheroidal graphite iron,  spheroidal graphite cast iron.

Products Examples:

  • Cable drums
  • Frames
  • Gear boxes
  • Pumps

GRAND CAST – Non Ferrous Casting

Non Ferrous Casting

Non-ferrous alloys do not contain iron, Common materials are aluminum, brass, copper and titanium. Non-ferrous castings can be made using sand casting process, investment process, or metal mold process including low pressure permanent mold process and high pressure die casting process

Grand Cast Metal factory has the ability to cast for different industrial applications that requires aluminum alloys, copper based (bronze and brass) alloys, Zinc and magnesium alloys,   non-ferrous metals are typically used for structural applications because of desirable properties such as low density, higher strength to density ratio, higher conductivity, non-magnetic property or resistance to corrosion.

Aluminum alloys are commonly used in automotive industry for engines, cylinder heads, manifolds. They are also used in food packaging, cooking equipment, frameworks for electronics and appliances, window frames, doors, internal combustion engines.

Copper alloy products can be used as fluid connectors, valves, heat exchangers, and bearings for components for crushers, loaders, shovels, and earthmoving equipment. Pumps

Non Ferrous Industrial Castings

Bronze / Brass Gears

Copper Valves

Special Alloys – High Manganese and Chromium Steel

High manganese steel hammerhead

High manganese steel refers to high alloy steel with a manganese content of more than 10%. High manganese steel is characterized by: the greater the external compressive stress or impact load, it is conducive to the formation of a hardened layer on the surface, so the higher the wear resistance of castings; With the gradual wear of the case hardening layer, new work hardening layer will continue to form under the action of external compressive stress or impact load. Therefore, it is suitable for making wear-resistant spare parts that can withstand the wear of high-impact load materials for a long time. It is widely used in grinding equipment such as metallurgy, mining, building materials, railway, electric power, coal, and so on.

High chromium cast iron hammerhead

After proper alloying and relevant process measures, the hardness of the whole section can reach more than 58hrc, and the hardness and high wear resistance will be guaranteed in the wear process.

High chromium alloy hammerhead

High chromium alloy hammerhead has high hardness and is a high-quality wear-resistant material, which has been widely used in hammer crushers. After heat treatment, the hardness of high chromium cast iron can reach more than 58hrc, the matrix is martensite with high hardness, and the structure contains a large amount of high hardness carbide M7C3. It is considered to be a good wear-resistant material for crusher hammers.

MANHOLE COVERS

Grand Cast is proud to have all it’s products manhole  covers classes certified in accordance to BS EN 124 2015  Kitemark.

What is Kitemark BS EN 124 2015

The Kitemark is a UK product and service quality trade mark which is owned  and operated by the British Standards Institution (BSI Group).

BS EN 124 2015 is the latest version of the standard for gully tops and  manhole tops for vehicular and pedestrian areas, and changes have been  made since the previous version of the standard.

Grand Cast has a quality standard commitment to update Kitemark certification  schemes, not only to reflect changes to standards, but also to address market  dynamics, innovations and trends in order to satisfy the customer needs.

Grand Cast is DIN EN ISO 9001 2015,  DIN EN 14001 2015 and DIN EN ISO 45001 Certified by TUV Nord Cert GmbH based in Germany.

These certifications are considered the international standard that conforms  to the requirements for a quality management system (QMS) – ISO 9001 and  conforming to requirements for an effective environmental management  system (EMS) – ISO 14001, ISO 45001 is the world’s international standard for occupational health and safety, issued to protect employees and visitors from work-related accidents and diseases.

MANHOLE COVER PRODUCTS

The symbols detailed below are those incorporated in the selection box in this section indicating recommended applications and  allowing appropriate product selection Below is a quick reference guide to product selection and enables important performance  and product specification criteria in order to be understood quickly and conveniently.

(For access covers only)

Includes a feature(s) that offers improved skid and slip resistance.

Includes an ergonomically positive opening feature.

Gold indicates a fully ergonomic opening system.

Silver indicates a semi-ergonomic inspection system.

Includes a security feature to deter unauthorized access ranging from high security (gold) to lesser locking levels.

(For gully gratings only)

Indicates the level of absorption efficiency of a grating ranging from high (gold) to lesser levels.

(For access covers only)

Includes a feature which reduces egress of unwanted odor ranging from high resistance (gold) to lesser levels.

Includes the Load Transfer System (LTS) feature  for optimum installation and durability.

Includes an infiltration feature which drastically reduces surface  water ingress.

Suitable for use in domestic areas with occasional light vehicular access.

Suitable for use in car parks and areas of  slow-moving access to cars and light  commercial vehicles.

Suitable for use in conditions of heavy traffic, e.g. main city streets and roads.

Suitable for use where continuous high levels  of fast-moving heavy traffic are present

Suitable for areas subject to slow-moving  heavy loadings, e.g. industrial premises.

Suitable for areas subject to very heavy wheel  loads such as aircraft pavements and  container areas.

Includes integrated anti-fall protection. (For gully gratings only)

Includes a specially designed grating for use  in pedestrian areas.

GRAND CAST – MANHOLE COVER PRODUCTS

Class A 15: Traffic areas used exclusively by pedestrians and cyclists and similar areas such as green spaces

Class B 125: Pavements, pedestrian areas and similar surfaces, car  parks and parking decks.

Class C 250: Kerb areas of streets and pavements.

Class D 400: Road traffic lanes, also pedestrian precincts, car parks and similar paved traffic areas (e.g. freeways parking  plots).

Class E 600: Road traffic lanes, also pedestrian precincts, car parks and similar paved traffic areas (e.g. freeways parking  plots).

Class F 900: Special areas e.g. aircraft handling areas at civil and military airports.

GRAND CAST - MANHOLE COVER PRODUCTS

A15 CLASS – LIGHT DUTY

A15 Manhole Covers are designed for use in areas where there will be no vehicular access.

Specification: These covers are suitable only for pedestrians and cyclists so are often found in pedestrian walkways, gardens and yards. All of our A15 access covers are made to BS EN124 and carry the Kitemark Symbol. Products are made in a square shape with Bituminous paint coating.

No Product Name Dimensions - MM Class
1-A15
Pedestrian Areas – Light Duty Manhole Covers
150×150
A15 – Light Duty
2-A15
Pedestrian Areas – Light Duty Manhole Covers
200×200
A15 – Light Duty
3-A15
Pedestrian Areas – Light Duty Manhole Covers
300×300
A15 – Light Duty
Note: Grand Cast has the ability to manufacture any size of A15 – Light Duty Manhole Covers

GRAND CAST - MANHOLE COVER PRODUCTS

B125 CLASS – MEDIUM DUTY

B125 Manhole Covers are designed in compliance with EN 124 for driveways, footpaths where vehicles may mount the kerb and shopping precincts where delivery vehicles and pallet trucks operate.

Specification: Designed in accordance to the European Standard, our B125 range of covers are extremely robust. They are tested to BS EN124 and carry the kitemark symbol.

No Product Name Dimensions - MM Class
1-B125
Solid Single Square – B125
200×200
B125 CLASS – MEDIUM DUTY
2-B125
Solid Single Square – B125
300×300
B125 CLASS – MEDIUM DUTY
3-B125
Solid Single Square – B125
600×600
B125 CLASS – MEDIUM DUTY
4-B125
Double Sealing, Recessed Type (60MM) – B125
600×600
B125 CLASS – MEDIUM DUTY
5-B125
Solid Single Square – B125
1000×1000
B125 CLASS – MEDIUM DUTY
Note: Grand Cast has the ability to manufacture any size of B125 – Medium Duty Manhole Covers

GRAND CAST - MANHOLE COVER PRODUCTS

D400 CLASS – HEAVY DUTY

D400 Manhole Covers are suitable for highways and roads, hard shoulders and parking areas for all types of road going vehicles.

Specification: Designed in accordance to the European Standard, our D400 range of covers are extremely robust. They are tested to BS EN124 and carry the kitemark symbol.

No Product Name Dimensions - MM Class
1-D400
Double Triangular Grating
600×600
D400 HEAVY DUTY
2-D400
Solid Single Square
600×600
D400 HEAVY DUTY
3-D400
Solid Round With Hinged
Ø600
D400 HEAVY DUTY
4-D400
Double Triangular (Gt- Recessed Type)
600×600
D400 HEAVY DUTY
5-D400
Recessed Type, Double Sealing (100 Mm)
600×600
D400 HEAVY DUTY
6-D400
Double Triangular Solid
600×600
D400 HEAVY DUTY
7-D400
Grating Single
385×315
D400 HEAVY DUTY
8-D400
Double Triangular Solid With Hinged
675×675
D400 HEAVY DUTY
9-D400
Solid Round With Hinged
Ø675
D400 HEAVY DUTY
10-D400
Double Triangular Solid (Square)
675×675
D400 HEAVY DUTY
11-D400
Double Triangular Solid (Diamond)
675×675
D400 HEAVY DUTY
12-D400
Triangular With Hinged
600×450
D400 HEAVY DUTY
13-D400
Grating Single
390×320
D400 HEAVY DUTY
14-D400
Double Sealing (Solid Top)
600×600
D400 HEAVY DUTY
15-D400
Double Triangular Grating
750×750
D400 HEAVY DUTY
16-D400
Channel Grating
750×250
D400 HEAVY DUTY
Note: Grand Cast has the ability to manufacture any size of D400 – Heavy Duty Manhole Covers

CUSTOMIZE YOUR MANHOLE COVER

Grand Cast offers to clients and distributors full customization of their  manhole covers which include putting their:

  • Logo
  • Text (Product Description and Specifications)
  • Product pattern and special design